We will produce interior sponge foam for trunk cases and tool cases in a short delivery time, starting from just 1 piece!
At TAKACHI, custom sponge can be produced in short lead times starting from just 1 piece!
【Sponge Materials】
■ Urethane Foam
A highly elastic sponge foam. Its soft material makes it easy to remove from storage equipment, which is an advantage.
It is mainly produced through press processing using molds.
■ Polyethylene Foam
A sponge with high airtightness and a slightly harder texture.
It has good machinability and is used for processing complex shapes through cutting.
【Interior Sponge Production Using Cutting Machines】
■ No initial costs (mold production costs) are required. This provides a price advantage for small lots.
■ TAKACHI has introduced a combined processing machine with vibrating blades and cutting drills, enabling the processing of complex shapes.
■ It allows for recessed processing with freely adjustable depths, which cannot be replicated with molds.
*Note: In the case of recessed processing, traces of machining will remain on the finished surface.
【Press Processing Production Using Molds】
■ Mold costs are required, but for large lots (approximately 30 to 50 pieces or more), the unit price is lower, providing a cost advantage.
■ Since processing can be done under the same conditions, it allows for a finish with minimal individual variation.
■ Only through holes can be processed.
■ When processing thicker materials made of polyethylene (harder), warping may occur in the cross-section.
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